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Course 2: Making Boxes

Specification for the one-day (six hour) course in Making Boxes.

This is the maximum which might be expected of a novice turner in the time available. Obviously the amount actually covered will depend on individual progress and speed of working.

Section 1: Workshop safety

2.1.1 Location of

  • first-aid box
  • fire extinguisher
  • workshop main electric isolation switch

2.1.2 Dust hazards & Lung protection

  • workshop air filter
  • dust extractors
  • masks & helmets

2.1.3 Eye protection

  • glasses & goggles
  • helmets

Whilst in my workshop it is assumed that you will cooperate by wearing eye protection when turning, and lung protection whenever necessary.

Section 2: Making a simple box

This section provides an opportunity to learn some basic techniques whilst making a simple box.

2.2.1 Here you will learn how a workpiece may be held:

  • between centres
  • in a 4-jaw chuck
  • on simple custom-made jam chucks

2.2.2 You will also learn how work is:

  • sanded (including precautions against dust)
  • sealed
  • polished with a mixture of waxes

Section 3: Tackling a more complex box

This section provides a further opportunity to practice the skills required to make a more complex box design.An 'onion' box in
Zebrano

2.3.1 The box bottom:                                 

  • turning spigots for the 4-jaw chuck
  • hollowing the interior
  • sanding, sealing & polishing

2.3.2 The box lid:

  • holding the lid
  • shaping
  • sanding, sealing & polishing
                                                                

2.3.3 Working on the lid and bottom together

  • jam chucks
  • refining shapes
  • finishing touches

Section 4: The plenary

2.4.1 This section provides an opportunity to discuss the work done and the techniques used, and to give the student a chance to ask questions on any topic related to woodturning.

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